Pyrotechnics Guild International

Official Fireworks Safety Guidelines

 


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1. Scope and Authority

These Guidelines shall be known as the Official Fireworks Safety Guidelines and be cited as such. They shall be referred to herein as "The Guidelines."

Authority: These Guidelines were adopted by the Pyrotechnics Guild International, Inc. (PGI) in July 1983, revised July 1987, revised July 1990 [to incorporate changes to NFPA 1123 (1990)], revised June 1994 [to cover the rapid growth of PGI membership] and shall remain an official document of the PGI until amended or discontinued.

Scope: These Guidelines apply to the handling, storage, sale, discharge, or other use of all kinds of fireworks and pyrotechnic devices during any official PGI Convention. These Guidelines apply to all PGI Members regardless of voting status, and to friends, relatives, non-members and other persons attending a Convention.

2. Safety Committee

The need for safe conduct before, during, and after the discharge of fireworks cannot be over emphasized. In order to ensure the fundamental requirements for safe conduct are being observed during the handling and discharge of fireworks, a Safety Committee, having complete authority over safety matters, shall be appointed by the Officers of the PGI before each Convention.

Members of the Safety Committee shall be present before, during, and after the discharge of all fireworks.

The discharge of fireworks shall not begin until Members of the Safety Committee have surveyed the overall situation and are satisfied it is safe to proceed. Whenever adverse conditions arise that significantly affect safety, such as crowd control or weather, a Member of the Safety Committee, a Member of Fire and Medical, or a Member of Security shall halt or postpone any or all pyrotechnic activities as they deem necessary. The resumption of those activities shall only resume upon approval of the Safety Committee Chairperson or designate.

All Safety Committee personnel shall be provided with armbands, vests, hats, or other identifying markings that are visible during daylight and after dark.

Selected Safety Committee Members shall be provided with portable two way voice communication (Walkie-Talkie or equivalent devices) capable of communication with other Committee Members situated in critical areas such as spectator viewing locations and fallout zones.

Unless Convention personnel are assisted by local authorities or their personnel, Members of the Security Committee shall be stationed at all important crowd control points.

The Safety Committee Chairperson or his designate shall investigate any instances of unsafe behavior or conditions, whether observed directly or reported by others, and take appropriate action.

Any requirement in these Guidelines may be lifted or modified upon approval of a Petition made to the Safety Committee. Petitions must be in writing and received well before the display, contain details of the specific request, and the rationale for the modification of a specific requirement. Petitions that are approved apply only to the specific instance described in the Petition; however, when appropriate, the modification may be interpreted by the Safety Chairperson or his designate to apply equally to all participants.

3. General Requirements

All safety personnel shall be required to attend at least one of three safety classes given by the Safety Director and key personnel of the Safety Team. They shall carry, and keep as a reference, a copy of these Guidelines, and they shall be familiar with it's contents.

No person who is acting in an irresponsible manner or appears to be under the influence of alcohol or other drugs shall be allowed to handle or discharge any fireworks.

Only PGI Members, or persons escorted by PGI Members, shall be permitted in any of the firing areas. Any persons under the age of 18 must be accompanied by a responsible adult. (All decisions on the classification of this material shall be left to the discretion of the B-line Shoot Boss). Persons under the age of 18 may shoot their entries in competition under the following conditions:
1. Shells must have electric igniters installed and be loaded by a parent or Member of the Safety Team.
2. Shells must be fired electrically and from a minimum distance of 50 feet from the mortars.

Smoking or open flames, other than devices used to ignite fireworks, shall not be permitted in the firing areas. Smoking may be allowed in the Class C/1.4G shooting area and other areas specifically designated by the Safety Committee.

Only flashlights, electric lights, or approved means of illumination* shall be used at firing sites, except that fusees, or other approved means of ignition may be used by the pyrotechnist at a mortar line. (* Some chemical devices may be approved, such as Cyalume™ Light Sticks)

A first aid kit shall be present at all times in the Class B/1.3G and Class C/1.4G areas.

An adequate supply of portable water shall be available at all firing sites to be used for flooding mortars, extinguishing fires, or other needs.

Mortar cleaning tools shall be provided and only be used to remove excess debris from mortars.

After delivery to the firing sites, fireworks shall not be left unattended. They also shall not be allowed to become wet.

The inside diameter of the mortar, rather than circumference measurements shall be used when describing shells and mortar sizes.

Persons bringing boxes, bags, or containers into the B-line, rocket, ground bomb, or Class C/1.4G areas shall also remove them. Shooters shall leave no garbage. Dumpsters will be provided at various locations for trash disposal. No live material shall be placed in any trash container.

All aerial salutes shall be fired from paper or HDPE (High-Density Polyethylene) mortars. Multi-break shells containing large salutes shall only be fired from paper or HDPE mortars; however, exceptions may be granted by the Safety Committee to allow special traditional muIti-break shells to be fired from steel mortars or fiberglass. No PVC or ABS plastic shall be used to fire shells of any size. PVC or ABS plastic may only be used for whistle effects (no gerbs, etc.)

Salute Restrictions: Aerial Size - 3½" O.D., 3" length (shall be suspended at least 2 ft. above ground).

Salutes shall not be thrown and shall be tied and suspended from frames approved by the Safety Committee.

All steel mortars and any mortars to be used for repeated hand firing shall be buried at least three-quarters of their length in earth or sand that is free of hazardous debris.

No torpedoes shall be allowed.

Dry grass or combustible materials located beneath ground display pieces shall be wet down before the display if they are a potential fire hazard.

Poles and other bracing used for ground pieces shall be firmly placed, guyed, or otherwise secured to prevent accidental displacement prior to or during the functioning of the ground piece.

Guy wires and stakes used to support ground pieces shall be marked with colored tape or ribbons to prevent personnel from becoming entangled.

All personnel shall wear protective clothing and utilize any safety equipment deemed appropriate by the Safety Committee. Safety glasses and hard hats shall be worn by all shooters at the Class B shoot lines and the competition lines.

Personnel at the shooting sites shall closely observe the firing in order to detect and maintain an accurate count and location of misfires and duds.

After the completion of shooting for the night, all firing lines and fallout areas shall be inspected in order to locate and retrieve hazardous materials.

After securing the grounds for the night, Members of the Safety Committee or their appointees shall again inspect the firing sites and fallout areas very early the following morning for any remaining materials.

4. Class B/1.3G Testing

This section provides Guidelines for the safe testing of Class B/1.3G fireworks in order to determine aspects of their performance.

The safety practices provided under Article 3 shall apply to all instances of Class B/1.3G testing.

Clearly marked firing lines and firing direction shall be established by the Safety Committee or Site Chairperson and observed by all participants. Class B/1.3G testing shall be conducted only at these designated firing sites and only during times scheduled for this purpose.

All shooters shall provide one and only one assistant. Together they shall be responsible for spotting and retrieving duds or other hazardous material that may result from their testing. All duds and hazardous materials shall be turned over and disposed of by the Safety Committee in an approved manner.

At any one time, only one shooter and an assistant shall be allowed to shoot in an area.

No shells over six inches in diameter shall be hand fired. Only qualified personnel shall install electric matches. The Member of the Safety Team present shall determine a safe firing distance.

The Member of the Safety Team present prior to use shall approve equipment such as mortars or rocket launchers provided by a participant.

Rockets shall be launched from guide tubes or racks employing at least two metal eyelets and not from any type of rail, "V" or "U" shaped launcher which depends solely on gravity to control the rocket at the time of launching. Guide tubes shall be of such diameter that the rocket sticks have no more the one-half inch clearance on all sides. (Mortars are not adequate guide tubes.)

Smoking is strictly prohibited at all Class B/1.3G firing sites.

All shells shall be in ready boxes with the lids closed at the time of firing. Cardboard boxes may be used only for transporting shells to the firing line. They must be emptied immediately upon arrival to the ready box.

Shells with short leaders shall not be fired. For Class B/1.3G testing and competition, at least eight inches of leader and at least three inches of black match shall be exposed from the mouth of the mortar. All black match shall be fully covered with a safety cap until the moment of firing.

Both shooter and assistant shall leave the B-line area immediately after their shooting. Security personnel shall allow only two sets of shooters on the B-line at any one time. When the number of available mortars and the distance between them allow it, the Shoot-line Boss may make exceptions to this guideline.

Only single shells shall be tested. No flights or multiple firings shall be allowed. Class B/1.3G cakes, properly designed and engineered, with a maximum of 1½" tubes mounted on a firm base and attached so as not to tip over when fired, shall be allowed at the discretion of the Shoot-line Boss. Shells or reports fired from commercially made flare guns shall also be allowed if approved by the Shoot-line Boss.

Safety personnel shall have the right to inspect any and all material brought to the shoot-line for firing. Defective material, bad leaders, under lifted shells and any items prohibited by BATF or PGI guidelines shall be disallowed. Anyone possessing or attempting to use Class A/1.1G material shall be escorted from the shoot site, the material confiscated, and a recommendation shall be made to the Officers that the person be removed from the Convention pending a Board review of possible ejection from the Guild.

The Safety Team shall handle all misfires. No shooter shall attempt to remove any shell from a mortar.

5. Competition

Only those pyrotechnic devices meeting the specifications cited in the PGI Competition Rules shall be permitted in any competition.

All competitors are required to provide at least one competent assistant. Safety personnel on duty shall not be allowed to fire shells for competitors.

Individuals entering any competition are required to make all their pyrotechnic devices available for inspection and approval by a Member of the Safety Committee. Devices shall meet these requirements:

Shells shall be of overall firm and adequate construction.

Finished outside dimensions shall fit properly into the appropriate sized mortar.

Leaders on shells to be hand fired must have 8" or more protruding from the mortar after the shell has been properly loaded. Leaders shall have a safety cap installed over the lighting end of the leader, and at least 3" (3-6 seconds burn time) of bare match available for igniting the shell to allow sufficient time for the pyrotechnist to retreat to a safe position.

The lift charge and internal delay fuse shall be appropriate to propel the shell to a safe altitude before functioning.

Shells shall be labeled with the type of shell and the name of the shell maker. If the shell contains one or more salutes, the shell shall be conspicuously labeled.

It is recommended that shells be labeled as to size and have a warning label.

Rocket sticks or fins must be of the proper size and be firmly attached to the rocket.

Equipment used, such as rocket racks and mortars, shall be of proper construction, materials, and placement.

Safety and other requirements shall be followed as stated in the PGI Competition Rules.

6. Guidelines for the Public Display Area

A. Preface

These are provisional safety guidelines for events taking place in the "public display area". Nothing here is intended to reflect in any way on the knowledge or abilities of the Chairpersons, Designers, Planners or others involved with those events. These Guidelines are only intended to address safety considerations. It is felt that because of the increasingly larger numbers of attendees at Conventions and the growing amount of pyrotechnic materials that may be present and used, careful consideration for safety is essential.

B. General

1. The Safety Team

The PGI Officers shall appoint a Safety Chairperson that in turn appoints a group of qualified individuals to constitute the Public Display Safety Team and shall give them the authority to administer these Guidelines

2. Planning

Before any work starts, all persons in charge of the public display, product demonstrations, and other events in "the display area" or "center field area" shall meet with the Safety Chairperson and Members of the Safety Team to present a plan for their activities.

The plan for the Public Display, product demos, or other events should show a breakdown into sections or quadrants and provide for an orderly progression for groups of workers to complete the work. When the work is completed in a section, it should be marked-off and no unnecessary entry allowed.

Ample time should be allowed for unpacking, sorting, fusing, matching, loading, hooking up and foiling. Safety considerations shall not be sacrificed for speed.

3. Supervision

For each event in the public display area, a qualified "pyrotechnician in charge" or his designate shall always be present while work is in progress.

All persons who are "in charge" of an event or those who supervise others doing any work in the public display area shall have passed the PGI Display Operators Certification. State certifications or licenses will probably be acceptable but shall be cleared with the Safety Team prior to the commencement of work.

Exceptions to this Guideline shall be made for those setting-up their own Class C/1.4G competition items, provided all other safety provisions are followed.

4. Controlled Access

In the interest of safety, access to the public display areas shall be controlled; however, provisions shall be made for escorted or supervised tours.

5. Storage

Normal BATF and/or local Department of Labor and Industries rules shall apply to magazines and storage.

6. Spectator Protection

The minimum distances stated in Article 14 of the Official Fireworks Safety Guidelines shall apply for all events in the public display area.

All pyrotechnic items shall be pointed away from the spectators.
All reasonable care shall be taken to prevent inadvertent items from entering the spectator areas.

7. Precautions Against Fire

Adequate fire extinguishers, as required and maintained by the Fire Suppression Team, shall be available in the public display area during the setup and firing of any pyrotechnic items.

Smoking or open flames shall not be permitted closer than 50 feet from any pyrotechnic items and then only in designated smoking areas.

8. Firing

Provisions shall be made for a secure and safe position for those who must be present to fire the display.

All persons in the public display area during firing shall wear eye protection and hard hats. Ear protection is strongly recommended.

Provisions shall be made for a signal or radio call that will cease all firing quickly in an emergency situation.

9. Incidents

In the event of fire, explosion, etc., absolutely no persons other than Fire, Safety, and Medical personnel shall enter the area without the express consent of the Safety Committee.

C. Mortars

1. Size Definition

Mortar size shall be stated as the measurement of the inside diameter.

2. Materials

Mortars shall be constructed of steel, HDPE plastic, heavy gauge sheet metal, spiral, or convolute wound kraft paper tubes or fiber reinforced plastic.

All mortar material shall be of sufficient thickness and strength to withstand the forces generated by the lift charges.

Mortars larger than 12 inches in diameter shall be constructed of steel with a steel bottom plate, HDPE plastic with adequate cross bolting or equivalent, or fiber reinforced plastic with an adequately plugged bottom so as to withstand the forces produced by the lift charge.

Paper mortars shall be inspected before each use to insure they have not been weakened by loose and unwinding layers.

Sheet metal mortars shall be limited to 3 inch diameter or smaller and shall be used for single shot, single break shells in finales or barrages only. The seam shall be placed at 90 degrees to the right or left of the Operator.

3. Plugs

All mortars shall be securely plugged at the bottom. Solid wood may be used.

For mortars up to 6 inches in diameter, the thickness of the plug shall be at least equal to ½ the inside diameter of the mortar.

Paper mortars shall have a plug thickness equal to or greater than the inside diameter of the mortar.

All plugs shall fit tightly against the inside of the mortar.

Plugs shall be secured with at least 4 screws, nails, or staples set 90 degrees apart and penetrating at least ½ the diameter of the plug. Alternatively, two bolts may be used which are installed in a 90 degree cross pattern, provided they are at least 5/16ths of an inch in diameter and are secured with the head and the nut/lock washer on the outside of the tube. Mortars greater than 6 inches in diameter shall have more fasteners.

Steel mortars shall have a steel plate welded in/on the bottom, provided the weld is of good quality and forms a continuous water tight seal. The plate shall be equal to or greater than the wall thickness of the mortar. It is recommended that large caliber mortars or mortars for firing large multi-break shells have substantial bottom plates installed. The Safety Team shall inspect such mortars as to their integrity.

HDPE plastic mortars up to and including 4 inches in diameter may be of a one-piece style with a molded bottom.

4. Length

Mortars up to 6 inches in diameter shall have an inside length (excluding the plug) of at least five times their inside diameter.

Mortars above 6 inches in diameter shall have a sufficient length to propel the type of shells fired to the proper height.

Mortars used to fire long or multi-break shells shall be of sufficient length to propel the shell to the proper height.

5. Defects

Mortars with cracks, splits, bulges, excessive corrosion, loose or split plugs, delaminated paper tubes, or gaps between the plug and inside wall shall not be used.

Mortars with dents, bends, or restrictions along their length or at the muzzle shall not be used.

6. Burial

Mortars not in racks shall have a minimum of ¾ of their length buried in the ground. All mortars to be used above ground shall be constructed of HDPE plastic, paper, or fiber reinforced plastic. Single mortars may be secured in sand boxes or troughs and shall have a minimum of ½ their length covered with rock and gravel free sand. A drum may be used only if it is constructed of HDPE plastic and it contains only one mortar of 12 inch maximum inside diameter and it has been inspected by the Safety Team for possible tip-over. Under no circumstances will free standing or staked and tied mortars be allowed. Mortar separation shall be a minimum of ½ the diameter of the larger mortar and shall be placed a minimum of ½ the mortar diameter from the box, drum, or trough walls.

7. Racks

Racks for holding mortars shall hold the mortars securely and be constructed to stand up to the required forces. The maximum size mortars to be used in racks shall be 6 inch inside diameter.

Mortar racks shall be adequately braced to prevent tip-over and shall be placed perpendicular to the spectators.

8. Protection

All loaded mortars shall be sealed with taped down foil, cap plugs, or other equivalent means of protection when the following conditions occur:

Mortars will be left overnight.

Other display material could drop sparks into the mortars causing pre-ignition.

Rain or other precipitation is forecast or present.

Paper mortars shall be protected from excessive moisture, and if buried in sand or earth, they shall be wrapped in plastic.

D. Shells

1. Size Definition

The size of shells shall be stated as the inside diameter of the mortar from which they are to be fired.

2. Transportation and Handling

All boxes of shells and other pyrotechnic materials entering the public display shall be organized and clearly labeled.

Shells being transported in vehicles onsite shall be in containers or boxes and shall be so secured as to prevent damage from such movement.

To avoid possible hazards generated by friction or static, boxes or other containers of shells shall not be pushed or pulled around on the floor of magazines or transporting vehicles - they shall be lifted and carried.

The lids of all boxes and shell containers shall remain closed except when removing contents.

Whenever handled, individual shells shall be carried by their bodies, not by their leaders.

Shells 10 inches in diameter or larger shall be carried either in unopened factory packages or one at a time.

Shells 20 inches in diameter or larger shall be transported in such a manner that the danger of dropping or otherwise damaging the shell is minimized.

Shells shall never be allowed to be dropped.

3. Repair

Shells found to be damaged, or that have been damaged in handling, shall not be used unless repaired by a person trained and competent in that type of repair.

Shells requiring more than minor repairs shall be inspected by the Safety Team after repairs have been made.

4. Quantity Limitations and Spacing

Boxes of salutes shall be limited to 100 or less in any mix of sizes.

Outside of approved magazines or mortars, salutes in any vehicle or any one stack shall number no more than 500 in any mix of sizes.

Outside of approved magazines or mortars, large quantities of other shells (500 or more) in any one place shall be avoided.

5. Loading

The "pyrotechnician in charge" shall brief inexperienced crew members on the correct method of handling and loading shells.

To the extent possible, no part of the body shall be placed over the mouth of the mortar during loading, matching, or hook-up to the ignition source.

All shells, especially shells that are 8 inches and up, shall be lowered gently to the bottom of the mortar during loading. Shells shall not be dropped into mortars during loading.

Shells larger than 6 inches in diameter shall be lowered into their mortar with a lowering cord, if one is provided by the manufacturer, and not by the shell leader.

The "pyrotechnician in charge" or an experienced Supervisor and a Member of the Safety Team shall be present when mortars larger than 12 inches in diameter are being loaded.

6. Firing

All shells 7 inches in diameter or larger shall be fired electrically.

Multiple break shells, or unusually heavy shells requiring heavy lift charges, shall only be fired out of steel mortars.

7. Miscellaneous

The use of experimental, untested, or "non-production" shells in public displays is discouraged. If such shells are fired from the public display area, they shall be isolated to prevent disruption of other pyrotechnic items in the event of a malfunction.

Lift charges shall not be added directly into the mortar (salting).

E. Quick Match and Time Fuse

1. Quick Match

Pyrotechnicians are cautioned that quick match my be ignited by the heat of friction generated by abrasion. They should use care and take their time when working with quick match.

It is highly recommended that persons working in the public display areas refrain from using scissors or any "by-pass" type cutting tools when working with quick match.

Recommended tools for cutting quick match are razor knives, side/end cutters, or teflon coated blade/anvil type pruners.

Quick match splices shall be secured against separation either from the weather or from handling.

Open ends on all quick match shall be covered with tape or safety caps.

Pyrotechnic items shall not be carried by their leaders
(Exception: chained finales)

All time fuses shall be secured against separation and sealed with tape against the weather and stray sparks.

2. Thermolite

Thermolite may be used for ignition sequence or timing; however, work shall take place far enough away from other pyrotechnic items so that accidental ignition cannot set them off.

To the extent possible, thermolite shall be protected from sparks and other display items that might cause premature ignition.

Thermolite is "live, exposed pyrotechnic composition" and caution must be exercised in its use; accordingly, all use of "exposed" thermolite shall be reviewed by the Safety Team.

3. Visco

Visco or green "safety fuse" may be used when factory installed or where deemed necessary by the "pyrotechnician in charge" of an event. To the extent possible, Visco shall be protected against accidental ignition.

4. Fused Timing Sequences

Long and elaborate, unstoppable sequencing utilizing Thermolite, Visco, time fuse, or other similar products is discouraged and shall be reviewed and inspected by the Safety Team.

F. Electric Firing

1. Briefing

Persons handling any pyrotechnic items with the electric igniters installed, or those installing electric igniters, shall be briefed on their sensitivity to electrostatic discharge, impact, and friction.

2. Precautions

The installation of electric igniters and/or the storage and/or the setup of pyrotechnic items with their igniters attached shall not take place within 200 feet of "high tension" power lines.

Two or more experienced Members of the Safety Team and the "pyrotechnician in charge" shall assess such possible power line problems before set-up begins.

The installation of electric igniters and/or the set-up of pyrotechnic items with electric igniters installed shall not take place when electrical storms or lightning are present or forecast.

No radio transmitter shall be operated within 10 feet of electric igniters. Transmitters with power greater than 5 watts shall be kept a minimum of 25 feet away.

When at all possible, shrouded electric matches shall be used to prevent the match heads from coming in contact with pyrotechnic materials.

3. Hook-ups

No hook-up to the firing system shall be allowed until all work on that item is complete.

Before continuity checks are made, the immediate area shall be cleared of all personnel and the Safety Team shall be notified.

All electric igniter leg wires shall be momentarily shunted until hook-up (twisted together or by a wire nut).

All firing circuit wires shall be momentarily shunted together before attaching igniter leg wires.

Firing wire (scab) connections shall only be made up with shunted circuits.

During final hook-up, only persons doing the actual wiring shall be present.

4. Large Displays

In the case of very large displays, all igniter or firing circuit wires in a section shall be clearly labeled. Final hook-up shall not take place until all non-essential personnel are out of the area.

It is recommended on such large displays that the final hook-up be performed only on the day of the event and by a crew specifically briefed for that work.

G. Low Level Items

1. Ground Bombs

Ground salutes or bombs shall be suspended from string above the ground and far enough away from any wood or steel to prevent flying splinters or shrapnel.

2. Gerbs or Fountains

Gerbs or fountains shall be securely anchored to prevent their breaking loose when fired.

Gerbs or fountains shall be fired in such a manner as to prevent sparks from falling on unprotected pyrotechnic items.

3. Lancework

Lancework items shall be secured against falling over and/or burning through their braces.

4. Rockets

Any rockets used in the public display areas within trajectory range of spectators shall be launched in such a manner as to prevent any flight towards the spectators. That is, some mechanism shall be used to force the rockets to launch vertically or in a safe direction away from the spectators.

Launching large numbers of common bottle rockets from a stove pipe or other confining cylinder will be permitted only if the launch direction is angled away from the spectators, and proper safety distances are observed.

Line rockets, pigeons, or radios shall not travel in the direction of the spectators.

5. Candles

Roman candles shall be secured against toppling and be shielded against "blowout" on the side towards the spectators to prevent errant projectiles from flying towards the crowd.

6. Wheels

Stands or supports for wheels shall be secured against toppling and shall be strong enough to withstand the wheel's torque forces.

Driver gerbs and other components mounted on wheels shall be securely fastened to prevent "flying off".

Petards, salutes, ground bombs or other explosive devices used on wheels shall be suspended or mounted securely and in such a manner as to prevent the production of splinters and/or shrapnel.

H. Class C/1.4G Displays

1. General

All Class C/1.4G displays shall comply with all of the provisions of these Guidelines. Exceptions shall be made only with prior approval of the Safety Team.

Setup of Class C/1.4G items for competition shall be supervised by the person whose name is on the competition entry. Exceptions shall be made only with prior approval of the Safety Team.

I. Special Effects

1. General

All special effect items shall be cleared by the Safety Team prior to setup and firing.

Even after prior approval, all special effect items shall require a Safety Team Member to be present during firing.

All of the above Guidelines shall generally apply. Special effects involving unnecessary risks or dangerous practices shall not be permitted.

Flammable liquid ground effects shall not be permitted.

Any devices utilizing Class A/1.1G high explosives shall not be permitted.

Special effects involving humans or animals in close proximity to the effect, i.e., body burns, bullet hits, coffin acts, pyrotechnics attached to the body, car stunts, etc., shall not be permitted.

J. Duds and Misfires

1. Notification

The Safety Team shall be notified immediately of all duds and misfires.

2. Deliberate Action

No recovery of duds or misfires shall be attempted until after inspection by a Member of the Safety Team.

In all cases, the "pyrotechnician in charge" and a Member of the Safety Team shall agree on the method of recovery before recovery is attempted.

3. Misfires

If the item is a shell in a mortar without an electric igniter, the mortar shall be doused with water and let stand a minimum of 30 minutes.

If the item is a shell in a mortar with an electric igniter:

Isolate and shunt the leg wires.

If there is enough leader outside of the mortar to permit safe removal of the igniter without placing any part of the body over the mouth of the mortar, the shell shall remain in the mortar. The igniter may be removed either by withdrawing it slowly and carefully from the leader match or, after the location of the igniter's head is positively identified, by cutting off the leader match below it. The shell may then be removed from the mortar in a manner agreed upon by the "pyrotechnician in charge" and one or more Members of the Safety Team.

If removal of the igniter is not possible without exposing body parts over the mouth of the mortar, the shell shall be removed from the mortar in a manner agreed to by the "pyrotechnician in charge" and one or more Members of the Safety Team. When the shell has been moved to a safe distance and has been placed on the ground with the lift charge at right angles to the pyrotechnician, the igniter shall be removed as described above.

4. Duds

If the item is a shell, it shall be flagged and left undisturbed for a minimum of 30 minutes, then it shall be disposed of in a manner agreed upon by the "pyrotechnician in charge" and one or more Members of the Safety Team.

If the item is a large detonating device, such as a "Gabe Mort", the Safety Team may require that it be detonated in a place after the area has been cleared.

Roman candles, gerbs, lance work, or ground bomb misfires with quick match attached should be doused with water and left undisturbed a minimum of 30 minutes prior to removal for disposal.

If any of the above dud items has an electric igniter installed, the item may be recovered for later use after the wires have been isolated, shunted, and the igniter removed as described above.

7. Class C/l.4G Sales

Sales shall be made only to PGI members. Un-escorted, non-PGI Members shall not be allowed in the Class C/1.4G sales areas.

Sales shall be made only to those persons who are at least 18 years of age or who are otherwise accompanied by a PGI Member of the required age. PGI Identification Cards may be required to prove Membership.

A sale, gift, or other means of distribution shall not be made to anyone who appears to be under the influence of alcohol or drugs, or acting in an irresponsible manner.

All vendors are obligated to challenge anyone suspected of not meeting the eligibility requirements according to Items 1 through 3.

Sales shall be conducted only by those PGI Members in good standing who have previously registered with the Class C/1.4G Sales Coordinator.

Only Class C/1.4G items shall be offered for sale. The Safety Chairperson shall clear questionable items.

Sales shall be conducted only in buildings approved and designated for this purpose by the Safety Committee.

Sales shall be conducted only during the time designated for this purpose.

Vendors and/or Members of the Safety Team, Fire and Medical, or Security have full authority to require anyone causing a safety hazard to leave the sales area.

Any building or structure used for conducting sales shall meet the following requirements:

There shall be at least two clearly marked exits. No sales may be conducted and no persons allowed to congregate in areas that would impede egress from the building or structure.

If merchandise is to remain on the premises during hours of non-sales, all doors and windows must be capable of and be securely locked; otherwise, merchandise shall be moved to an approved and secure location or be under active surveillance.

It shall be the responsibility of vendors to assure that all windows and doors are securely locked during periods of non-occupancy of the building.

Two functioning 2½ gallon (or larger) water-type (or equivalent) fire extinguishers shall be available at all times at each Class C/1.4G or other hazardous material vending sites.

Smoking shall be prohibited in and around all portions of the structure or areas where Class C/1.4G or hazardous merchandise is stored or sold. In general, this shall be interpreted to mean smoking is not permitted within 50 feet of any entrance to a building and not within 50 feet of any portion of a canvas tent or awning.

NO SMOKING signs with letters at 2" high and ½" wide stroke on a contrasting background shall be posted at the entrance of each doorway as well as the number of occupants allowed in the building at any one time.

8. Class C/1.4G Shooting

Specific times and locations shall be designated for the discharge of Class C/1.4G common fireworks.

Separate areas for distinct types of Class C/1.4G shooting shall be provided. Each area shall be separated from any adjacent area by at least 50 feet and from any rocket area by at least 150 feet. The following is an example of minimum appropriate designations:

Area I - for the discharge of firecrackers, including celebration rolls.

Area II - for the discharge of fountains, gerbs, self-propelled ground devices, ground spinners, wheels and sparklers.

Area III - for the discharge of roman candles and similar devices.

Area IV - for the discharge of rockets and other ascending devices.

Area V - for the discharge of cakes.

Area VI - for the discharge of those "Super C" or "Baby B" items approved by the Safety Team.

Within an area, multiple shooting stations shall be provided. Recommended minimum separations are:

Area I -15 feet

Area II - 15 feet between wheels, 8 feet between other devices (i.e., 2 shooters on one sheet of 4x8 plywood shall be allowed)

Area III - 20 feet

Area IV -12 feet

Area V - 15 feet

Area VI - Discharge site shall be approved by the Safety Chairperson

All shooting locations shall be at a minimum distance of 500 feet from any fireworks assembly areas, magazines, Class C/1.4G vending, and chemical sales.

The shooting site shall be arranged so that the prevailing wind blows away from the shooter and spectators. Wind blowing parallel to the firing line shall also be acceptable. In a case of significant wind shift, shooting shall be stopped and the site rearranged as necessary.

Nothing but D.O.T. designated Class C/1.4G items shall be discharged in the regular shooting areas. "Super C" or "Baby B" devices to be fired shall receive prior approval from the Safety Team.

Fountains, gerbs, cakes, and candles shall be bedded in sand or otherwise supported to prevent toppling when fired. No roman candle or any other device shall be held in hand when firing.

Any person who appears to be under the influence of alcohol or drugs, who is acting in an irresponsible manner, or who is under the age of 18 years and not accompanied by an adult shall not be permitted in any of the shooting locations.

Members of the Safety Team shall be present at all times during Class C/1.4G shooting to ensure enforcement of these Guidelines.

All unauthorized persons shall be prevented from entering any of the shooting locations by Security personnel or by fencing or other barriers.

All Class C/1.4G fireworks brought to a shooting location shall be kept in closed containers and maintained behind any established firing lines.

Fire extinguishers and a first aid kit shall be on site during shooting of Class C/1.4G devices.

Safety glasses shall be required for those participating in class C/1.4G open shooting.

Rockets shall be launched in a manner as described in Article 4.

The security personnel, barriers, and other means used to prevent unauthorized persons from entering the shooting locations shall remain in effect until the locations have been thoroughly policed and all materials removed.

9. Auction

NO SMOKING signs shall be posted around the auction tables and immediate area.

Smoking is prohibited any time live items are present in the auction area.

The Safety Committee shall inspect donations and remove any items which are deemed inappropriate for auction.

10. Assembly of Pyrotechnic Devices

Assembly of pyrotechnic devices shall be limited to:

The attachment of lance, drivers, gerbs, match, and other components in wheels and set pieces.

The fusing of Class C/1.4G devices.

The lifting and leadering of aerial shells.

The attachment of sticks and fins to rockets.

The wet priming of devices.

Manufacturing of individual components, such as drivers, gerbs, lances, rockets, shells, salutes ,and stars, is prohibited except when specifically permitted in writing (i.e., petition form) by the Safety Committee. Such permission may be granted for educational demonstrations and workshops; however, permission need not be limited to demonstrations or workshops. Convention participants shall not bring bulk quantities of pyrotechnic compositions to conventions without prior written consent from the Safety Chairperson. Bulk quantities of flash powder are strictly prohibited.

All allowed assembly activities shall be conducted in designated areas.
A building designated to be used as a location for assembling fireworks shall not be used for any other activities during the Convention unless approved by the Safety Chairperson. Buildings or designated areas shall be located a minimum of 500 feet from any shooting site and a minimum of 300 feet from Class C/1.4G vendors, magazines or spectators.
The safety requirements listed in Article 6 shall be observed.

Open-air assembly of set pieces and other competition entries shall be permitted in specifically designated areas which shall be located a minimum of 500 feet from any shooting location and a minimum of 300 feet from Class C/1.4G vending or magazines.

Occupancy of the assembly building shall be limited to PGI Members with prior approval from the Safety Committee.

Hazardous materials such as flammable powder, fuse, match, and similar combustibles shall be stored in closed containers.

Completed devices shall be promptly transported to a magazine or storage area which is secured against fire and theft.

All bare match and ends of completed devices shall be covered with safety caps or equivalent.

All assembly and subsequent storage shall be subject to control by the Safety Committee.

11. Educational Workshops and Demonstrations

All demonstrations, workshops, and other comparable activities shall be conducted in appropriate locations depending upon the nature of the materials. Presentations using pyrotechnic compositions, black powder, stars, live fireworks and components shall be conducted in designated areas approved by the Safety Chairperson.

Smoking shall not be permitted during any workshop or demonstration where hazardous materials are used. NO SMOKING signs and fire extinguishers shall be prominently displayed.

Proper safety equipment shall be present and used during demonstrations and workshops to emphasize safety technique.
This includes, but is not limited to, respirators, rawhide mallets, face shields, gloves, anti-static products and devices, etc.

Hazardous materials shall be brought to workshops and demonstrations in closed containers.

Excess or unused hazardous materials shall be returned to their respective containers and not be allowed to accumulate in work areas.

Only enough hazardous materials necessary to conduct the demonstration or workshop shall be permitted at the work area.
Bulk containers of black powder, stars, inserts or components shall not be allowed.

All work areas shall be thoroughly cleaned as soon as the demonstration or workshop is completed.

12. Trade Show Sales

Trade show sales shall be divided into two categories, those with materials of a hazardous nature and those with a non-hazardous nature. The Safety Committee is responsible for making specific decisions whether a material is considered hazardous or non-hazardous.

Items of a hazardous nature such as stars, flammable components, and most chemicals shall be sold in the chemical vending area where NO SMOKING restrictions can be enforced and which have been approved by the Safety Committee.

Items of a non-hazardous nature such as some chemicals, casings, tools, literature, etc., may be sold anywhere designated by the Convention Organizers.

All hazardous materials shall be in closed containers. Sealed plastic bags shall not be used for materials capable of deflagrating (i.e., stars, match, etc.).

Neither black powder nor Class B/1.3G material or devices shall be for sale to the General Membership or on open display.

13. Storage

Explosive storage facilities (magazines) used during a PGI Convention shall meet federal requirements and be approved by the Safety Committee.

Class B/1.3G fireworks shall be stored in an approved Type 4 (or greater) magazine during PGI Conventions.

Minimum distances from Class C/1.4G storage to all shooting sites shall be 500 feet or greater. Class B/1.3G storage magazines shall be remote from public access and at a minimum of 500 feet from all shooting areas. Whenever possible, the Class B/1.3G magazines shall have their openings facing away from any shooting area.

Persons appearing to be under the influence of alcohol or drugs or acting in an irresponsible manner shall not be allowed in or near any storage magazine.

Smoking is prohibited within 50 feet of any magazine or fireworks storage area. NO SMOKING signs with lettering at least 2" high with ½" wide stroke on a contrasting background shall be posted in all areas where smoking is prohibited.

Any explosive storage facility shall remain locked at all times when unattended.

Possession and storage of any fireworks or chemicals in hotel/motel rooms is strictly prohibited.

14. Minimum Distances from Spectators

All devices (both Class B/1.3G and C/1.4G), when ignited, shall be separated from the main body of spectators by a safe distance which is determined solely by these Guidelines.

ITEM DISTANCE
1. All metal mortars 300 feet
2. Individually-fired shells
(vertical mortars)
70 feet per inch of mortar diameter
3. Individually fired shells
(properly angled mortars)
50 feet per inch of mortar diameter
4. Chain fused shells fired from racks not capable of withstanding a mortar misaligning detonation Twice the distances of #2
5. Mines
(3" and smaller containing stars only)
150 feet
6. Mines (4" containing stars only) 200 feet
7. Mines (5" to 6" containing stars only) 250 feet
8. Mines (containing inserts, i.e., salutes, hummers, etc.) Add 25% to #'s
5, 6, & 7
9. Mines (7" and above) Subject to Safety Team approval
10. Roman candles and cakes
(Class C/1.4G)
150 feet
11. Roman candles and cakes
(Class B/1.3G w/stars only)
200 feet
12. Roman candles and cakes
(Class B1.3G w/inserts, shells, whistles, salutes, etc.)
300 feet
13. Suspended salutes (l" x 2") 100 feet
14. Suspended salutes (2" x 4") 200 feet
15. Suspended salutes (3" x 6") 300 feet
16. Suspended salutes
(larger than 3" x 6")
Subject to Safety Team approval
17. Non-exploding comets
(2" and smaller)
150 feet
18. Non-exploding comets
(smaller than 3")
200 feet
19. Non-exploding comets (3" and larger) 300 feet
20. Crossettes or exploding comets (smaller than 2") 200 feet
21. Crossettes or exploding comets
(2" and larger)
300 feet
22. Wheels 150 feet
23. Saxons or Merry-Go-Rounds 100 feet
24. Line rockets 150 feet
25. Buzz bombs and Helicopters 200 feet
26. Fountains, gerbs. and whistles
(1" ID and smaller)
75 feet
27. Fountains, gerbs & whistles
(above 1" and smaller than 2" I.D.)
100 feet
28. Fountains, gerbs & whistles
(2" I.D. and larger)
150 feet
29. Waterfalls (without reports) 75 feet
30. Waterfalls (with reports) See above salute distances
31. Bottle rockets (¼" diameter max.) 200 feet
32. Rockets 300 feet min.. Large rockets subject to Safety Team approval
33. Lancework
(no pyrotechnically-driven parts)
75 feet
34. Lancework
(pyrotechnically-driven parts)
150 feet
35. Superstrings (firecrackers only) 150 feet
36. Superstrings (w/salutes) 250 feet or see #'s
14, 15, or 16 above
37. Concussion mortars
(must be barricaded)
Subject to Safety Team approval
38. Creamora bombs Subject to Safety Team approval
39. Professionally manufactured indoor effects (generally, NFPA 1126 is acceptable) Subject to Safety Team approval
40. Special effects and all other items not listed Subject to Safety Team approval

The Safety Committee may alter these distances at any time. Conditions may warrant increased separations. The Safety Committee's decisions may be influenced by wind direction and velocity, by shooting peculiarities, or by other factors. Lesser distances shall be utilized only upon approval of the Safety Chairperson.

The mortar areas shall be located so that the trajectory of shells shall not come within 25 feet of any overhead object.